導(dǎo)軌絲杠是機械傳動系統(tǒng)中的核心部件，主要用于將旋轉(zhuǎn)運動轉(zhuǎn)化為直線運動，或反之將直線運動轉(zhuǎn)化為旋轉(zhuǎn)運動，在精密機械、自動化設(shè)備中發(fā)揮著關(guān)鍵作用。其性能直接影響設(shè)備的運行精度、承載能力與使用壽命，了解其結(jié)構(gòu)特點、類型差異及應(yīng)用要求，有助于在設(shè)備設(shè)計與維護中做出合理選擇，確保機械系統(tǒng)的穩(wěn)定運行。

　　The guide screw is a core component in mechanical transmission systems, mainly used to convert rotational motion into linear motion, or vice versa, and plays a key role in precision machinery and automation equipment. Its performance directly affects the operational accuracy, load-bearing capacity, and service life of the equipment. Understanding its structural characteristics, type differences, and application requirements can help make reasonable choices in equipment design and maintenance, ensuring the stable and efficient operation of the mechanical system.

　　從結(jié)構(gòu)組成來看，導(dǎo)軌絲杠由絲杠、螺母、導(dǎo)軌及支撐部件構(gòu)成，各部分協(xié)同工作實現(xiàn)精準(zhǔn)傳動。絲杠是帶有螺旋槽的圓柱體，通過與螺母的螺旋面接觸傳遞力與運動，螺母內(nèi)部的螺紋與絲杠匹配，部分螺母內(nèi)置滾珠（滾珠絲杠）或滑動摩擦副（滑動絲杠），以減少傳動過程中的摩擦損耗。導(dǎo)軌作為導(dǎo)向部件，限制螺母或工作臺的自由度，確保其沿固定軌跡直線運動，常見的導(dǎo)軌類型有滑動導(dǎo)軌、滾動導(dǎo)軌（如直線滾珠導(dǎo)軌），通過與絲杠的平行安裝，形成 “絲杠驅(qū)動 + 導(dǎo)軌導(dǎo)向” 的復(fù)合系統(tǒng)，避免傳動過程中出現(xiàn)偏移或振動。支撐部件（如軸承座）用于固定絲杠兩端，保證其旋轉(zhuǎn)時的同軸度，減少因徑向跳動導(dǎo)致的精度誤差，高精度設(shè)備中還會配備預(yù)緊裝置，絲杠與螺母之間的間隙，提升傳動剛性。

　　From the perspective of structural composition, the guide screw is composed of a lead screw, nut, guide rail, and supporting components, and each part works together to achieve precise transmission. A screw is a cylindrical body with a spiral groove that transmits force and motion through contact with the helical surface of a nut. The threads inside the nut match the screw, and some nuts have built-in ball screws or sliding friction pairs to reduce friction losses during transmission. As a guiding component, the guide rail restricts the degree of freedom of the nut or worktable, ensuring its linear motion along a fixed trajectory. Common types of guide rails include sliding guide rails and rolling guide rails (such as linear ball guides). By installing parallel to the screw, a composite system of "screw drive+guide rail guidance" is formed to avoid displacement or vibration during transmission. Supporting components (such as bearing seats) are used to fix the two ends of the lead screw, ensuring its coaxiality during rotation and reducing accuracy errors caused by radial runout. High precision equipment is also equipped with pre tightening devices to eliminate the gap between the lead screw and nut and improve transmission rigidity.

　　按傳動方式分類，導(dǎo)軌絲杠可分為滑動絲杠與滾動絲杠，適用場景各有側(cè)重?；瑒咏z杠依靠絲杠與螺母的直接接觸傳動，結(jié)構(gòu)簡單、成本低，適合低速、輕載且對精度要求不高的設(shè)備（如普通升降平臺、手動調(diào)整機構(gòu)），但其摩擦系數(shù)較大（約 0.1-0.3），運行時易產(chǎn)生熱量，長期使用可能出現(xiàn)磨損，導(dǎo)致間隙增大、精度下降。滾動絲杠通過滾珠在絲杠與螺母之間的滾動實現(xiàn)傳動，摩擦系數(shù)僅為 0.001-0.005，傳動效率達 90% 以上，遠高于滑動絲杠，且磨損小、精度保持性好（長期使用精度損失≤0.01mm/m），適合高速、高精度設(shè)備（如數(shù)控機床、精密測量儀器）。此外，還有靜壓絲杠，通過液體壓力支撐螺母與絲杠，摩擦幾乎為零，承載能力極強，但結(jié)構(gòu)復(fù)雜、成本高，多用于重型精密機械。

　　Classified by transmission mode, guide screw can be divided into sliding screw and rolling screw, each with its own emphasis on applicable scenarios. Sliding screw relies on direct contact transmission between the screw and nut, with a simple structure and low cost, suitable for low-speed, light load and low precision equipment (such as ordinary lifting platforms and manual adjustment mechanisms). However, its friction coefficient is relatively high (about 0.1-0.3), and it is prone to generate heat during operation. Long term use may cause wear, resulting in increased clearance and decreased accuracy. Rolling screw achieves transmission through the rolling of balls between the screw and nut, with a friction coefficient of only 0.001-0.005 and a transmission efficiency of over 90%, far higher than sliding screw. It also has low wear and good accuracy retention (long-term use accuracy loss ≤ 0.01mm/m), making it suitable for high-speed and high-precision equipment (such as CNC machine tools and precision measuring instruments). In addition, there is a static pressure screw that supports the nut and screw through liquid pressure, with almost zero friction and extremely strong load-bearing capacity. However, it has a complex structure and high cost, and is mostly used in heavy precision machinery.

　　精度等級是導(dǎo)軌絲杠的重要性能指標(biāo)，需根據(jù)設(shè)備需求合理選擇。精度等級通常按導(dǎo)程誤差劃分，普通級（如 C 級）導(dǎo)程誤差在 0.1mm/300mm 以內(nèi)，適合一般自動化設(shè)備；精密級（如 C3 級）誤差≤0.02mm/300mm，用于數(shù)控機床的進給系統(tǒng)；超精密級（如 C1 級）誤差≤0.005mm/300mm，適配光學(xué)儀器、半導(dǎo)體設(shè)備等對精度要求極高的場景。精度不僅影響運動位置的準(zhǔn)確性，還關(guān)系到速度的穩(wěn)定性，高精度絲杠在高速運行時（如 1000r/min 以上）能保持勻速，避免出現(xiàn)速度波動導(dǎo)致的設(shè)備振動，而低精度絲杠可能因螺旋槽不均勻，在傳動中產(chǎn)生周期性沖擊。

　　Accuracy level is an important performance indicator of guide screw, which needs to be selected reasonably according to equipment requirements. Accuracy levels are usually classified based on lead error, with ordinary levels (such as level C) having lead errors within 0.1mm/300mm, suitable for general automation equipment; Precision grade (such as C3 grade) with an error of ≤ 0.02mm/300mm, used for the feed system of CNC machine tools; Ultra precision level (such as C1 level) with an error of ≤ 0.005mm/300mm, suitable for scenarios with extremely high precision requirements such as optical instruments and semiconductor equipment. Accuracy not only affects the accuracy of motion position, but also relates to the stability of speed. High precision lead screws can maintain a constant speed during high-speed operation (such as above 1000r/min), avoiding equipment vibration caused by speed fluctuations, while low precision lead screws may generate periodic impacts during transmission due to uneven spiral grooves.

　　承載能力與使用壽命取決于材料與制造工藝，需匹配設(shè)備的工作負荷。絲杠與導(dǎo)軌的常用材料為高強度合金鋼（如 40Cr、50CrMo），經(jīng)淬火處理（硬度達 HRC58-62）后提升耐磨性，表面可進行鍍鉻或氮化處理，增強抗腐蝕能力，適應(yīng)潮濕或粉塵環(huán)境（如食品加工設(shè)備、戶外機械）。承載能力按額定動載荷與靜載荷劃分，動載荷是指長期運行下絲杠不發(fā)生疲勞破壞的載荷，靜載荷則是短期承受的載荷（如啟動瞬間的沖擊載荷），選型時需確保設(shè)備實際載荷不超過額定值的 80%，避免因過載導(dǎo)致絲杠變形或斷裂。使用壽命方面，滾動絲杠在正常維護下（定期潤滑、清潔）可運行 1000-3000 小時，滑動絲杠因磨損較快，壽命通常為 500-1500 小時，具體需根據(jù)運行速度、載荷大小及環(huán)境條件調(diào)整。

　　The bearing capacity and service life depend on the material and manufacturing process, and need to be matched with the working load of the equipment. The commonly used materials for lead screws and guide rails are high-strength alloy steel (such as 40Cr, 50CrMo), which is quenched (with a hardness of HRC58-62) to improve wear resistance. The surface can be chrome plated or nitrided to enhance corrosion resistance and adapt to humid or dusty environments (such as food processing equipment and outdoor machinery). The bearing capacity is divided into rated dynamic load and static load. Dynamic load refers to the maximum load that the lead screw will not experience fatigue failure under long-term operation, while static load is the maximum load it can withstand in the short term (such as the impact load at the moment of start-up). When selecting, it is necessary to ensure that the actual load of the equipment does not exceed 80% of the rated value to avoid deformation or fracture of the lead screw due to overload. In terms of service life, the rolling screw can operate for 1000-3000 hours under normal maintenance (regular lubrication and cleaning), while the sliding screw usually has a service life of 500-1500 hours due to rapid wear, which needs to be adjusted according to the operating speed, load size, and environmental conditions.

　　安裝與維護對導(dǎo)軌絲杠的性能發(fā)揮關(guān)重要，需遵循規(guī)范流程。安裝時需保證絲杠與導(dǎo)軌的平行度（誤差≤0.1mm/m），否則會產(chǎn)生附加力矩，加劇磨損與噪音；螺母與工作臺的連接需采用柔性固定（如使用彈性墊片），安裝誤差導(dǎo)致的應(yīng)力集中。潤滑是維護的核心環(huán)節(jié)，滑動絲杠需定期涂抹潤滑脂（如鋰基潤滑脂），滾動絲杠則需加注專用潤滑油（粘度等級 ISO VG32-68），確保摩擦面形成油膜，減少金屬直接接觸，在粉塵較多的環(huán)境中，還需配備防塵罩（如伸縮式防護罩），防止雜質(zhì)進入螺旋槽。運行中需定期檢查間隙變化，若發(fā)現(xiàn)反向傳動時出現(xiàn)空行程（超過 0.02mm），需通過預(yù)緊裝置調(diào)整，恢復(fù)傳動精度，避免影響設(shè)備的加工或測量結(jié)果。

　　Installation and maintenance are crucial for the performance of the guide screw and must follow standardized procedures. During installation, it is necessary to ensure the parallelism between the screw and the guide rail (error ≤ 0.1mm/m), otherwise additional torque will be generated, which will exacerbate wear and noise; The connection between the nut and the workbench needs to be fixed flexibly (such as using elastic washers) to eliminate stress concentration caused by installation errors. Lubrication is the core link of maintenance. Sliding screws need to be regularly coated with lubricating grease (such as lithium based grease), while rolling screws need to be filled with specialized lubricating oil (viscosity grade ISO VG32-68) to ensure the formation of an oil film on the friction surface and reduce direct metal contact. In dusty environments, dust covers (such as retractable protective covers) should also be equipped to prevent impurities from entering the spiral groove. During operation, it is necessary to regularly check for changes in clearance. If empty travel (exceeding 0.02mm) is found during reverse transmission, it should be adjusted through a pre tensioning device to restore transmission accuracy and avoid affecting the processing or measurement results of the equipment.

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